3D Printed Car Accessories Give New Peugeot 308 High-Tech Flair – 3DPrint.com

Peugeot’s automobile add-ons will progress to new heights now that the French vehicle brand is leveraging the technology, as effectively as a brand new flexible polymer, to provide clients a range of components for its new 308 compact hatchback. Explained as “innovative, present day, specialized and innovative,” the newest equipment for Peugeot’s 308 end result from a joint exertion in between Peugeot, HP, substantial-effectiveness coatings and composites developer Mäder, and the additive producing experts at ERPRO.

Peugeot’s 3D printed telephone or card holder. Graphic courtesy of Stellantis.

The final result is a series of specialized equipment, which include a sunglass holder, a can holder, and a cellphone or cardholder explicitly established for the new Peugeot 308. Built using the latest HP Multi Jet Fusion 3D printing engineering, the goods are not just revolutionary but also “pleasant to the touch, light-weight, stable and quick to use.” In accordance to the model, they go a long way in enhancing the car’s interior, which showcases a new era of Peugeot’s i-Cockpit––a patented new layout that revolutionizes the driver’s cockpit by means of superior ergonomics, head-up digital instrument shows, and interactive touchscreen engineering.

According to the model, this is just one of the to start with 3D printing applied at Peugeot, as the organization designs to continue on employing it for more technological sections in long term auto designs. Also, as part of the PSA Team, which lately merged with Fiat Chrysler Vehicles (FCA) to produce Stellantis, Peugeot is now a sister company to 13 other vehicle manufacturers, which includes Dodge, Jeep, and Maserati, so seeking at the more substantial image, we can picture that the use of additive producing will trickle down to the other makes below the Stellantis umbrella.

Peugeot relied on HPs Multi Jet Fusion 3D printing to generate auto components. Graphic courtesy of Stellantis.

For the new car’s 3D printed components, Peugeot’s Design and style, Solution, and Investigation and Improvement teams designed them immediately after a in depth analysis of how customers use storage in the motor vehicle. As common supplies did not satisfy the specs, the Colours and Components workforce inside Peugeot’s style division worked with its partners to acquire a more revolutionary product to accommodate this intent and determined that 3D printing was the most effective alternative for the process.

In accordance to the automaker, additive producing adapts to the wants of an ever more demanding and unpredictable market place, aiding build tailored objects and components without the need of needing highly-priced molds and producing equipment. Yet another great benefit of the technological know-how that the group regarded is its sustainability.

As soon as 3D printing was picked out as the manufacturing know-how, the groups determined to use a new adaptable, malleable, and strong polymer. For this venture, they went with the multi-goal thermoplastic polyurethane (TPU) powder Ultrasint, produced by HP and BASF, which gives producers the capacity to customise plastic sections. TPU has pretty higher course of action balance and is one particular of the best throughputs for adaptable resources in the 3D printing current market, building it excellent for serial manufacturing with HP Jet Fusion 3D printers. On top of that, the production process is short, can be created to measure, and the result is an accessory with very correct particulars thanks to pretty great molecules.

Peugeot’s 3D printed 50 percent-cup holder. Impression courtesy of Stellantis.

When the construct is entire, the entire powder mattress with the encapsulated elements is despatched to a processing station where most of the remaining powder is taken out by vacuum suction. The parts are then sandblasted to clear away the powder residue prior to going to the finishing department, where they are painted to improve aesthetics. In accordance to ERPRO’s Director, Cyrille Vue, it took the staff two yrs to end acquiring the equipment and qualifying them. Still, the final result is what he described as an “incredible assortment of 3D printed accessories that we are heading to produce in series and using additive manufacturing.”

Smooth and progressive, the ensuing 3D printed equipment are readily available in two colours, black, and mint eco-friendly, at the Peugeot Way of life shop. For case in point, the 3D printed phone holder is sold for €49.20 ($54) and enables motorists to area phones or cards down in the 308s automatic gearbox. Similarly, the cup holder 50 percent module allows passengers set their cans or cups and is marketed for €33 ($36.25).

Peugeot’s 3D printed double cup holder in black and mint colors. Graphic courtesy of Stellantis.

Boasting a ton of firsts, the brand was amongst the initially corporations to use HP’s Multi Jet Fusion 3D printing know-how to build a range of automobile extras. In addition, the use of TPU in a vehicle interior is an solely new approach, which Stellantis has now patented.

So significantly, other motor vehicle brands have produced CAD documents to aid buyers 3D print insert-ons compatible with their vehicles. For case in point, in February 2022, Ford produced information to 3D print components for its new 2022 Maverick truck, these as for the storage spot underneath the rear seats and its slotted accessories known as the Ford Integrated Tether Program (Fits). Earlier, Mini Cooper also available owners of its Cooper hardtops and convertibles the means to customise their automobiles as an aftermarket company utilizing 3D printing technological innovation.